Concrete is a key building material for both residential and commercial spaces, with the global market estimated to be over $395 billion. And this is really not surprising, since concrete is the most widely used building material in the world.
This brings us to the crucial role that a concrete contractor plays in helping you build your facility.
With each project requiring its own unique set of skills and industry knowledge, connecting with the right contractor who will understand your requirements is not an easy task.
In a perfect world we would place concrete in temperatures between 50 F- 70 F but we don’t live in a perfect world. The demands of today’s construction schedules means our projects are under construction when it is hot and when it is cold. Recognizing that, we also understand that with the proper precautions and practices concrete can be placed virtually year round.
Concrete is one of the most widely-used materials in the world; in fact, the US produces 350 million cubic yards of it annually to build roads, buildings, dams, etc.
Additionally, the worldwide production of Portland cement (used to bind concrete together) is projected to increase to 4.4 billion metric tons by 2050. With increased demand and production, there is a growing concern about its rather large carbon footprint – producing this material is an energy-intensive process that emits enormous amounts of carbon dioxide (CO2) and a range of other pollutants.
Concrete’s durability is the main reason it is the most sought after building material. As such, most of the focus is on mixing the material to ensure maximum strength. However the next process, known as curing, may be more important.
Concrete gets its strength through hydration. This reaction occurs due to the water in the concrete mix. To ensure that the concrete is reaches its maximum potential maintaining that moisture is critical. That is where curing starts.
American infrastructure has been deteriorating at a shocking pace. Just last year, the State of Pennsylvania received a low rating of ‘C-‘ in the infrastructure report card by the American Society of Civil Engineers.
To address this problem, researchers have been testing different materials, and ways of enhancing the performance of concrete for decades. We are now finally close to developing the perfect replacement for ordinary concrete, i.e., Bendable Concrete.
Simply put, maturity is a real-time approach to estimating the compressive strength of in-place concrete, and relating it to the effects of temperature and time.
This process is used to measure the progression of the curing process; it is an accurate indexing method of figuring out the strength of the concrete, while it cures.
The maturity method, often just called maturity, carries out strength testing in a non-destructive manner, making it ideal for use by builders, suppliers, and subcontractors. It is the perfect way of conducting quick evaluations to determine the exact instant at which the concrete reaches its required strength.
Since maturity is directly related to the strength and durability of the concrete, this method is the best way to measure it without depending on standard laboratory testing, or using test specimens. It can virtually eliminate the use of concrete cylinder break testing, with the exception of breaking cylinders as a means of verification.
Rising global economies and population have caused the construction industry to grow at a rapid pace. In turn, this has made cement as vital and valuable as oil, especially since this common building material is admirably versatile, and is widely used for constructing infrastructure, bridges, roads, etc.
Consider this: the concrete market has experienced a steady growth in the US since 2011. The production of concrete amounted to about 98 million metric tons in 2017, with predictions of further increments.
This expansion is largely fueled by the integration of technology into the concrete industry, leading to the development of special materials and advanced processes – designed to meet the growing need in an eco-friendly way.
Concrete is the most widely used building material in the world. However, researchers and manufacturers have been working together to produce different types of concrete to improve the overall quality and the economic value of construction.
As a result, translucent concrete has gained popularity in many industries across the world. As an energy saving and eco-friendly building material, Light Transmitting or translucent concrete is now increasingly used in fine architecture and cladding for interiors.
Here’s everything you need to know about translucent concrete and its future in the construction industry.
Concrete is a mixture of cement, gravel, sand, water and a range of aggregates. With about 10 billion tons of concrete produced every year, it is the most consumed substance in the world, second only to water.
It is also the world’s most widely used material for construction – from bridges to large buildings, concrete forms the very foundation of our infrastructure. Over 70% of the world’s population lives in a concrete structure.
The process of curing concrete is an important step in providing sufficient hydration to the building material. This is achieved by employing specific methods to maintain a certain level of moisture, and prevent the fall of temperature brought about by heat loss.
Curing concrete also allows it to reach its optimal strength. The longer that it is left to cure, the more durable it will be.
Some of the popular techniques for curing concrete are as follows:
With origins dating back to ancient times, modern concrete and its main ingredient, i.e. cement, has been significantly modified over time. This remarkable material was used by the Romans and Greeks some 2,000 years ago – who used volcanic ash and lime, which, when mixed with water, formed a hard mass.
It was finally in 1891, that the first concrete street was poured in the United States, in Ohio.
From the time the Theatre de Marcellus was built, to the iconic high-rise skyline of New York, the art of construction has remained relatively unchanged. To date, conventional techniques such as manual labor, formwork, and traditional building mixtures are used to erect structures.
However, with the advent of technological advancements in construction automation, an observable shift has taken place in construction processes. Disruptive technologies in the face of 3D automated machines are gradually crossing over into construction industry. Although in its infancy, these machines are expected to bring housing solutions to 1.2 billion global citizens lacking access to safe and affordable accommodation.
The first modern use of lightweight concrete (LWC) was recorded in 1917, when the American Emergency Fleet Corporation started building ships with this mixture due to its high strength and performance. Since then, LWC has become a common building material for constructing sturdy load-bearing walls, bridges, and sewer systems.
The dynamics of interior design are ever evolving. Change takes place unceasingly, bringing forth novel ideas that aid in staying ahead of the trend curve, which is imperative to remain relevant in the construction industry.
The industry-leading innovations fueling trends are only limited by the imagination of the inventors. This time around, the imagination drifts towards a revamp of industrial spaces. Among the recently emerging trends, one which remains uncommon and has conflicted with designing trends of the past is the increasing use of concrete in interior spaces.
Constructions have allowed mankind to swing the arc of civilization to the fullest. From the Megalithic Temples in Malta carved into rock, to the contemporary architecture of Burj Khalifa built from reinforced concrete, these structures tell stories of mankind’s evolutionary triumph throughout the ages.
Experimenting with materials with the aim to build sturdier structures has resulted in an industry culture of developing better building materials. These have allowed the creation of taller and highly complex architecture.
When modern building materials come into question, self-consolidating concrete, also known as SCC, stands out thanks to the numerous benefits it presents to constructors.
Whenever tasked with building a home, construction companies make sure the rafters and trusses have the strength to hold the roof. Likewise, when building bridges, the bridge piers require special attention as they are tasked with load distribution.
From parking lots to highways, anything that must bear weight should have a strong and stable foundation.
This is why pavements require a robust and solid foundation. Bearing the load of millions of vehicles that pass over them, pavements require strength and adequate load distribution to be able to provide a durable platform for transport.
Pavement construction techniques have evolved significantly over the years. This article will take a comprehensive look into the world of concrete pavement bases and sub-bases.
Construction aggregate includes a range of particulate materials - ranging from coarse to medium grains - including sand, gravel, slag, crushed stones, and recycled concrete. These materials are mixed in with concrete to give the end product a strong and durable finish.
Construction contractors and customers alike, look for affordability and strength above all else. A world of difference can be seen in both these factors when the right concrete aggregate is utilized. One viable aggregate that comes in multiple sizes and scales is hardened concrete.
Tilt-up construction is a technique that facilitates construction, making working with concrete a quick and convenient job. It involves the casting of concrete elements such as walls, pillars, and supports, horizontally on top of concrete slabs. This includes the building’s floors, and other temporary concrete castings, to be set on a flat surface.
There are numerous techniques that can be used to construct with concrete, including slipforming, jumpforming, flying slabs, tunnel forming, lift slabs, shortcreting, ferrocement, and others. However, one method that really stands out is the tilt-up construction.
Concrete contractors, along with all the stakeholders in any construction or paving project, understand the importance of safety at the site. The National Ready Mix Concrete Association (NRMCA) promotes jobsite safety through its JOB SAFE program.
It's important for everyone to unite in a common effort to keep workers and equipment out of harm's way. Accidents impact individuals and families, and they are often responsible for costly construction delays and fines that diminish hard-earned reputations.
Continuing education in American business and industry is more than a good idea; it is often a requirement. In many areas, it ensures compliance with new laws, codes and licensing requirements. Also, continuing education is sometimes a prerequisite for maintaining association memberships.
Ultimately, knowledge is power, particularly when you possess the most current knowledge in the industry. Monetize what you know through superior performance that enhances your reputation, whatever kind of industry pro you may be.
To date, more than half-a-million concrete pros have successfully completed certification programs administered by the American Concrete Institute (ACI) and its local Sponsoring Groups. The value of ACI certifications increases as more and more decision makers require them.
In Pennsylvania, virtually any commercial or PennDOT project will require appropriate certifications from the American Concrete Institute. ACI establishes industry standards recognized worldwide, and its certifications are a gold standard in the industry.
In northern climates, successful cold weather concreting expands contractor opportunities while meeting demanding construction schedules. Waiting for Mother Nature to fully cooperate often leads to costly delays that owners, investors and developers simply cannot afford.
However, proper planning is essential for successful cold weather concreting.
Self-consolidating concrete (SCC), also known as self-compacting concrete, is a flowable, non-segregating product that spreads into position. It fills congested formwork without mechanical vibration. It readily flows into complex shapes and inaccessible areas, minimizing voids in the process.
In every construction project, it is incumbent upon all stakeholders to evaluate it from a lifecycle perspective. A thorough lifecycle analysis reveals the many benefits of concrete.
In an era of increased environmental awareness, such considerations are even more important. In general, the environmental impact of a given building or pavement project decreases when materials last longer. Projects with shorter lifespans tend to generate waste quicker and consume more resources.
Decorative concrete gives the standard variety a serious makeover. Enjoy durability and style combined in one attractive, long-lasting surface. You'll find that the creative applications are virtually limitless. The undeniable curb appeal of decorative concrete means that a percentage of the cost is frequently recovered at resale.
Today's parking lot projects often face stringent environmental requirements regarding water runoff. There's also a frequent desire to optimize land use in a way that improves your return on investment (ROI). One of the best ways to deal with stormwater runoff is to reduce its volume through the use of pervious pavement.
Since much of Pennsylvaniaʼs exterior concrete work occurs in the summer, hot weather concreting is of real interest to contractors. Those that take the extra steps necessary to place concrete in hot weather stay on schedule, and they keep crews busy.
However, extra care is required to ensure that concrete placed under adverse summer circumstances will be strong and durable.
At first glance, the smooth, solid surfaces of asphalt and concrete driveways appear more similar than not. However, there are key differences in longevity, load-bearing capacity, convenience, lifecycle costs and resale value.
Many of Pennsylvania's bridges were constructed decades ago, a time when usage was vastly different than it is today. As a result, many bridges carry much more traffic than their designers ever intended. Since the days of the Eisenhower administration, America's vehicles have tripled in number.
The most recent National Bridge Inventory (NBI) from the Federal Highway Administration identifies 22,783 bridges in Pennsylvania. Forty percent of them are classified as either "structurally deficient" or "functionally obsolete." To rectify the situation, billions of dollars in repairs, restorations and replacements are needed.
The construction of buildings using insulated concrete forms (ICFs) offers numerous tangible benefits over wood-frame construction, including energy savings, durability, the speed of construction, reduced environmental impact and insurance savings. Also, ICF walls are effective vapor barriers, and they suppress the transmission of sound as well.
There are also intangible benefits to consider, like increased peace-of-mind for property owners, tenant satisfaction and a greater perception of value by prospective buyers.
Roller-compacted concrete (RCC) is a durable material increasingly used for parking lots and high-load applications. From intermodal yards to industrial flooring, RCC is already seen as an economical and durable solution. It is now also being used to complete a number of municipal paving projects in Pennsylvania.
The RCC process requires a stiff, zero-slump mix with the consistency of damp gravel. Rolling achieves desired densities and strength without reinforcement. A very low water-to-cement ratio often makes RCC as strong as conventional concrete. Diamond grinding is an option when a surface without roller marks and with precisely defined frictional characteristics is important.
If you are a building developer, you face a fundamental question when a multi-family project moves forward, "What type of construction do I invest in?" Hazard mitigation is one key consideration due to its impact on insurance and other costs.
Fortunately, it's possible to take a strategic, calculated approach to mitigating risk. MIT's Break Even Mitigation Percent (BEMP) Model guides decisions regarding hazard mitigation costs. In one example, a $340,000 hazard mitigation investment in a $10 million commercial structure is made up through reduced insurance premiums and other savings.
Should your new parking lot be surfaced with asphalt or concrete? There are many reasons to seriously consider concrete, from economic to environmental and from aesthetic to functional. Here are five key reasons why an investment in a concrete parking lot makes sense.